Direct current

DC Voltage Drop Calculator

For battery banks, solar arrays, vehicles and low-voltage lighting, where the supply is small enough that half a volt matters. Enter the current, the conductor and the run, and see what is left at the load.

Voltage drop calculator

V
Load given as
A

Conductor

Size system
Material

Run

One-way is the distance from the source to the load. Round-trip is the total conductor length there and back. The formulas already account for the return path, so choose the one you actually measured.

%
Advanced options

Identical conductors run in parallel. Leave blank for one.

°C

Reference data is at 75 °C.

Stranded conductors read about 2% higher resistance than solid at the same size.

7.75% is above the 3% limit you set. About 7.75% of the 12 V supply is lost in the conductors under these conditions, leaving 11.07 V at the load. That is 0.93 V dropped across the run, out and back.

Your voltage drop appears here

Enter a supply voltage, a load current and a cable length. The result updates as you type.

Voltage dropOver limit

7.75%

0.93 V lost against a3% limit

Supply
12.00V
At the load
11.07V
Lost as heat
14.0W

7.75% is above the 3% limit you set. About 7.75% of the 12 V supply is lost in the conductors under these conditions, leaving 11.07 V at the load. That is 0.93 V dropped across the run, out and back.

To bring it down: increase the conductor size, shorten the run, split the load across parallel conductors, or supply the load at a higher voltage. Doubling the conductor area roughly halves the drop; halving the run length halves it exactly.

Source12.00 V
At load11.07 V
3% limit
Voltage falls from 12.00 volts at the source to 11.07 volts at the load, a drop of 7.75 percent against a limit of 3 percent.
Working, assumptions and sources
Conductor resistance
0.062 Ω
Impedance per 1000 ft
1.24 Ω

Calculation details

  1. Conductor resistance per 1000 ft

    R = table value for size and material10 AWG copper, stranded, at 75 °C

    Result: 1.24 Ω per 1000 ft

    From NEC Chapter 9 Table 8, direct-current resistance at 75 °C.

  2. Voltage drop

    V_drop = 2 × I × R × LV_drop = 2 × 15 A × 1.24 Ω/1000 ft × 0.0250 (1000 ft)

    Result: 0.93 V

    Current flows out along one conductor and back along the other, so it travels twice the one-way run length.

  3. Voltage drop percentage

    %V_drop = (V_drop ÷ V_source) × 100%V_drop = (0.93 V ÷ 12 V) × 100

    Result: 7.75%

  4. Voltage at the load

    V_load = V_source − V_dropV_load = 12 V − 0.93 V

    Result: 11.07 V

  5. Power lost in the conductors

    P_loss = I² × R_path × number of current-carrying pathsP_loss = 15² × 0.031 Ω × 2

    Result: 14.0 W

    Only resistance dissipates power. Reactance stores and returns energy each cycle rather than turning it into heat.

Assumptions and sources

    Resistance: NEC Chapter 9, Table 8 (DC resistance at 75 °C)

    Formula

    What the calculator is doing.

    DC voltage drop
    V_drop = 2 × I × R × L
    I
    Load current · A
    R
    Conductor resistance · Ω / 1000 ft
    L
    One-way run length · thousands of feet
    2
    Out along one conductor and back along the other

    There is no reactance term and no power factor. In a DC circuit the only thing opposing current is resistance, so this is an exact calculation rather than an approximation. The accuracy of the answer depends entirely on how well you know the current, the length and the conductor temperature.

    Reference

    Percentage drop on a 12 V, 15 A circuit.

    Copper conductors, one-way run length, resistance at 75 °C. Anything over 3% is marked.

    Voltage drop percentage by conductor size and run length, 12 V DC at 15 A
    Size10 ft25 ft50 ft100 ft
    14 AWG7.85%, over 3%19.63%, over 3%39.25%, over 3%78.50%, over 3%
    12 AWG4.95%, over 3%12.38%, over 3%24.75%, over 3%49.50%, over 3%
    10 AWG3.10%, over 3%7.75%, over 3%15.50%, over 3%31.00%, over 3%
    8 AWG1.94%4.86%, over 3%9.73%, over 3%19.45%, over 3%
    6 AWG1.23%3.07%, over 3%6.14%, over 3%12.28%, over 3%
    4 AWG0.77%1.93%3.85%, over 3%7.70%, over 3%
    2 AWG0.49%1.21%2.43%4.85%, over 3%

    Computed with the site calculator from NEC Chapter 9, Table 8 resistance values at 75 °C.

    Read down a column to see how much conductor a given distance costs you, or across a row to see how far one size will reach. Halving the current halves every figure; doubling the supply to 24 V halves them again. For an AC circuit, or one where reactance and power factor come into play, the main voltage drop calculator covers every system type.

    Questions

    Common questions.

    Why does voltage drop matter so much more on 12 V than on 120 V?

    Because the percentage is what counts, and the same volts lost are a far bigger share of a smaller supply. Losing 0.5 V on a 120 V circuit is 0.42% and nothing notices. Losing 0.5 V on a 12 V circuit is 4.2%, which is enough to dim lighting noticeably and to stop some equipment working. Low-voltage systems also draw much higher current for the same power, and drop rises directly with current, so the two effects compound.

    Is the DC voltage drop formula different from AC?

    The multiplier is the same (2, because current goes out on one conductor and back on the other), but DC has no reactance and no power factor. Voltage drop = 2 × I × R × L, using plain conductor resistance. That makes DC the simplest case and also the one where a resistance-only calculation is exactly right rather than an approximation.

    What voltage drop is acceptable on a 12 V solar or battery circuit?

    There is no code figure for this the way there is for premises wiring. 3% is the usual working target for a main run and many solar installers design to 2% or tighter between panels and charge controller, because that loss is energy you paid for and never get back. Equipment data sheets often set the real constraint: check the minimum input voltage of whatever is at the far end.

    Should I measure the wire run one way or there and back?

    Measure the distance from the source to the load. That is the one-way length, and it is what the formula expects. The 2 in the formula already accounts for the return conductor. If you know the total length of cable you pulled instead, switch the calculator to round-trip and enter that; it halves the figure for you.